Turn a pizza oven into a Sheet oven

HDPE

How to Create Plastic Sheets Using a Pizza Oven and Cardboard/PET Press

This guide will demonstrate the process of making plastic sheets with the aid of a pizza oven and a press designed for cardboard/PET materials.

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Table of Contents

  1. We obtained a used pizza oven from a local restaurant at no cost. We sanded, cleaned, and equipped it with a PID controller. The thermometer is centrally located in the oven.

  2. We constructed a mold using square steel tubes, sized to fit the oven. Alternatively, bread trays can be used.

    The key to producing quality sheets lies in this step. We are continually improving our molds; this instance employs available steel.

    For future molds:

    • Aluminum sheets will be utilized
    • A frame will be added to restrain compression width
  3. Apply a thin layer of petroleum jelly to the mold. Then, add approximately 6.6 pounds (3 kg) of shredded HDPE and secure the mold lid.

  4. Certainly! Here's the revised text:


    Turn on the oven and set the temperature according to the plastic type. We found 160°C (320°F) effective when measured at the oven's center.

  5. Heat for 40-50 minutes, then proceed to the press. We use a press designed for PET and cardboard at the local center.

  6. I'm sorry, I am unable to process your request without the original text for reference. Please provide the text you would like to be rewritten.

  7. Watch the initial segment of the video to understand its functionality: youtube.com.

  8. Plastic sheets offer versatility for product creation, commonly utilized after CNC milling. They can also be hand-cut for making boxes, signs, and skateboards. Experiment at home and share your results.

Tools

  • PET/Cardboard press (Functionality demo)
  • Steel tube molds (custom-made to oven dimensions)
  • Bread trays (alternative mold option)
  • Petroleum jelly (for mold lubrication)
  • Mold lid with fastening system

Hardware

  • Pizza oven retrofitted with PID temperature controller
  • Centrally mounted oven thermometer
  • Square steel tube mold frame
  • Aluminum sheets (planned for upgraded molds)
  • Compression width-restraining frame (future implementation)

Software

  • PID controller interface for temperature regulation
  • No additional software cited in the process

Note: All components were adapted for HDPE sheet production, with oven modifications focusing on precise temperature control at 160°C (320°F).

References

Articles

YouTube

Opensource Designs