Mobile Plastic Recycling Unit

UNTAGGED

Difficulty:

Medium
Time Required:

1-2 weeks
Views:
742
Creator:
carbon-fusion
Country:
India
Email:
theccarbonfusion@gmail.com
Website: thecarbonfusion.com
Instagram: instagram.com/thecarbon_fusion
Downloads:
0

In this project, we created a mobile unit for recycling plastic in various locations, initiating the process directly at the source while providing training. The unit is mounted on an electric vehicle to minimize emissions and has been tested with solar power.

Browse Files

Planning the setup
Making the body of the unit
Machine Installation
Test Run

1

Planning the setup
Key Considerations for Project Planning
1. Select a vehicle that accommodates all machinery and supports their weight.
2. Ensure a stable platform during operations.
3. Use a strong chassis to support weight and absorb vibrations, such as those from a shredder.
We chose an electric vehicle that can be customized to meet our needs. It was designed to maximize the working area and includes a foldable roof for weather protection.

Our workspace measures 8 x 7 feet (2.4 x 2.1 meters), allowing the installation of two machines per vehicle. With two vehicles, we installed a shredder, injection, and extrusion unit.
2

Making the body of the unit

We began with the outer body, considering constraints like weight, size, and durability.

Initially, a metal tube frame was constructed, followed by metal sheet coverage.

The base was reinforced for stability, accommodating individuals operating the machines.

The roof height is adjustable between 7 feet and 4.5 feet (213.4 cm and 137.2 cm). It is constructed with panels.

Roofing utilizes metal tubes and fiber sheets to maintain a light system.

A wooden base serves as flooring, and all components were carefully painted.
3

Machine Installation
While installing the machines, we focused on the following:
1. Distributing the machine's weight evenly on each vehicle
2. Securing the machine to the base to ensure stability during transport and use
The shredder, being heavier, was placed individually in one vehicle for balanced weight distribution. In another vehicle, we positioned the extrusion and injection machines with sufficient space for safe and efficient operation.

We installed a small panel on the vehicle to connect to either solar or main power sources as needed. The machines are linked to this panel, which includes the main switch.
4

Test Run

After installation, we performed a test run to assess the machine's functionality and ensure the setup's stability, adding support structures around the vehicle.

The process is straightforward once the space requirements are clear.

We made several mistakes during our process but are willing to offer assistance to others attempting the same.