Make a Cyclette Shredder

SHREDDER
OTHER MACHINE

This guide outlines the steps to construct a bicycle-powered plastic shredder.

The device is suitable for shredding small items, such as caps or bottles, but is not intended for large-scale operations.

It is particularly effective for educational workshops and events, offering a fun and interactive experience.

Browse Files

Table of Contents

  1. Announcement: Cyclette Shredder Machine Release

    We are pleased to announce the release of the Cyclette Shredder machine, a collaboration between [filtered] and [filtered] Torino. This marks an important achievement for our community.

    Developing a new machine involves significant expense, with total costs reaching approximately 600 euros (about $640 USD) for materials, time, and transportation. For the initial six months (until February 2024), complete blueprints will be accessible to [filtered] supporters on Patreon. Thereafter, they will be freely available on this platform.

    You have the option to support us on Patreon with a monthly contribution of 7.5 euros (around $8 USD) at patreon.com: patreon.com/one_army. Benefits include:

    • A community badge
    • Early access to content
    • Voting rights
    • Social media acknowledgment on platforms like YouTube and Instagram
    • An exclusive badge and sticker
  2. Required Tools for Building a Shredder Bike

    • Old Exercise Bike (ATALA): Available at second-hand stores.
    • Steel Frame Parts: Laser-cut.
    • Plexiglass Protection and Box: Laser-cut.
    • Bicycle Chain and Gear.
    • Shredder Block.
    • Additional Customization Items: Bike pedal, knob, paint.
  3. You will need to remove:

    1. All plastic parts for cleaning and any others you wish to customize.
    2. The metal part in the picture; it will not be used again.
    3. The speed cable in the picture; it will not be used again.
  4. Tutorial Video on Cyclette Shredder

    We have produced a video showcasing how Torino constructs the cyclette shredder. You are encouraged to view it for detailed insights.

  5. You may paint it according to your preference. Refer to the pictures below for inspiration.

    Enjoy shredding.

The bicycle-powered plastic shredder combines recycled exercise equipment with custom components for educational use. Below are the essential components categorized by type:

Hardware

  • Old exercise bike (ATALA model)
  • Laser-cut steel frame parts
  • Laser-cut plexiglass protection shield and collection box
  • Standard bicycle chain and gear mechanism
  • Industrial-grade shredder block

Software

Tools & Customization

  • Paint supplies for surface finishing
  • Replacement bicycle pedal and adjustment knob
  • Basic workshop tools (unspecified in source)

Costs for materials and development exceeded €600, with Patreon supporters receiving exclusive early access to technical documentation. The design prioritizes modular components compatible with standard exercise bikes found in Italian second-hand markets.

Articles

  • https://hscprojects.com/diy-bicycle-powered-food-waste-shredder-and-compost-maker/
  • https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/
  • https://preciousplasticplymouth.co.uk/pedal-powered-shredder/

YouTube

  • https://www.youtube.com/watch?v=lxz3nAcZquY
  • https://www.youtube.com/watch?v=yDGFrDOjn6A

Open-source Designs

  • https://community.preciousplastic.com/library/build-a-bicycle-powered-shredder
  • https://community.preciousplastic.com/library/make-a-cyclette-shredder
  • https://www.instructables.com/Low-Cost-Plastic-Shredder/
  • https://docs.specollective.org/introduction/our-work/research-and-development/open-source-recycling

Manuals

  • http://formax.com/sites/formax.com/files/FD%2087%20Plasti%20Op%20Manual.pdf