Build easy-to-wash chicken coop from bottle caps

In this video, I demonstrate the production stages of a chicken coop made from plastic sheets. Watching the video will provide a comprehensive overview, making the process easier to follow.

These files contain the henhouse plans in both .PDF and .DXF formats, allowing you to view and edit them using open-source software like LibreCAD. The wooden frame is designed to be covered with panels measuring 39.439.40.4 inches (100x100x1 cm), compatible with the commonly used sheet press.

Collecting a substantial number of caps can be challenging. Here is my approach:

I collaborate with an organization that gathers caps from schools, stores, and public places and sorts them by color. I pay for this service to save time.

Seek out similar organizations in your area. Often, these groups collect bottle caps and sell them, using the proceeds to support charitable activities such as providing guide dogs for the blind or wheelchairs for the disabled.

For this project, we required 240 kilograms (approximately 530 pounds) of bottle caps.

Shredding

I use a V4 pro shredder to process the caps four times until the shred meets my size requirements.

Washing and Drying

Washing is more effective post-grinding. I place shredded plastic in durable cotton canvas bags, securing them with reusable zip-ties. These are washed in domestic machines equipped with filtration systems to prevent microplastic release and water recovery systems to recycle water efficiently.

Subsequently, I dry the shredded material in tumble dryers to ensure it is completely dry.

By following the previously explained method, you can produce approximately 6 to 8 sheets per day (2.5 to 3.5 square feet).

This project requires 24 panels, including 4 yellow ones for the nesting box.

Completion is achievable after 3 to 4 days of dedicated work.

Construction Guide for Wooden Structure

Build the wooden structure according to the provided plans.

Adapt the design to suit your location and materials.

We used Trespa panels, available from excess stock, for the floor and ceiling. Alternatively, consider using plastic panels.

The roof is insulated and covered with corrugated iron sheets.

Plans include a separate storage area accessed from outside the main enclosure.

Wall Cladding for Your Chicken Coop

Exercise caution when cutting panels; ensure the workspace permits the collection of any resulting plastic dust. Pre-drill holes to attach the panels to the wooden structure, and gather any plastic waste during this process.

We did not allow space between the panels, leading to bulging in high heat. To prevent this, leave 0.2 in-0.4 in (0.5 cm-1 cm) between panels. Plan for seasonal temperature variations when constructing your henhouse, as they can affect panel expansion.

The doors and windows consist of a steel structure that we painted ourselves. Initially, we used putty to attach the panels to the steel frame, but it proved ineffective. Consequently, we switched to a mechanical fastening solution. We also installed metal mesh on the windows to prevent martens and rats from entering.

Build your nests by following the plans and adjusting them as needed. Feel free to choose any color you prefer.

If not yet completed, install the interior perch and the automatic door for the chickens (we used an Omlet brand door acquired second-hand). Adjust according to available materials.

Host a remarkable gathering with friends. If you construct a similar chicken coop, please share your photos.